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Course Structure ✅
Day 1 - Introduction for IATF 16949:2016 ⚡
Introduction for IATF 16949:2016 👁🗨
Major changes 👁🗨
Clause Structure 👁🗨
Notes_Introduction IATF 16949 📙
Quiz - 1 🏆
Activity - 1 ⏳
Day 2 - SNT (Non-Auditable) ⚡
Day 2 - SNT Video 👁🗨
Notes_SNT 📙
Activity - 2 ⏳
Day 2 - Quiz 🏆
Day 3 - Clause 4, 4.1 - Understanding the Organization & it's context 🔉
4.1 - Understanding the organization & it's context 👁🗨
Case Study - 4.1 (SWOT) 👁🗨
Notes_Clause 4.1 📙
Activity - 3 ⏳
Day 3 - Quiz 🏆
Day 4 - Clause 4, 4.2 - Understanding the needs & expectations of interested parties 🔉
4.2 - Understanding the needs & expectations of interested parties 👁🗨
Case Study, Interested Party Feedback Summary 👁🗨
Notes_Clause 4.2 📙
Activity - 4 ⏳
Day 4 - Quiz 🏆
Day 5 - Clause 4, 4.3 - Determining the scope of QMS 🔉
4.3 / 4.3.1 - Determining the scope of the quality management system / supplemental 👁🗨
Case Study - Product Scope with Justification 👁🗨
Case Study - Master List of SQM 👁🗨
4.3.2 - Customer Specific Requirements 👁🗨
Case Study - CSR Matrix 👁🗨
Notes_Clause 4.3 📙
Activity - 5 ⏳
Day 5 - Quiz 🏆
Day 6 - Clause 4, 4.4 - Quality management system and its process 🔉
4.4 (4.4.1 & 4.4.2) - Quality management systems 👁🗨
Case Study - Turtle Diagram 👁🗨
4.4.1.1 - Conformance of products & processes 👁🗨
4.4.1.2 - Product Safety 👁🗨
Case Study - Product Safety 👁🗨
Notes_Clause 4.4 📙
Activity - 6 ⏳
Day 6 - Quiz 🏆
Day 7 - Clause 5, 5.1 - Leadership & Commitment 👀
5.1 / 5.1.1 - Leadership & commitment 👁🗨
5.1.1.1 - Corporate responsibility 👁🗨
Case Study - Corporate Responsibilities Policies 👁🗨
5.1.1.2 - Process effectiveness & efficiency 👁🗨
5.1.1.3 - Process Owner 👁🗨
Case Study - List of process owner 👁🗨
5.1.2 Customer focus 👁🗨
Notes_Clause 5.1 📙
Activity - 7 ⏳
Day 7 - Quiz 🏆
Day 8 - Clause 5, 5.2 - Policy 👀
5.2.1 - Developing the quality policy 👁🗨
5.2 - Communicating the quality policy 👁🗨
Notes_Clause 5.2 📙
Activity - 8 ⏳
Day 8 - Quiz 🏆
Day 9 - Clause 5, 5.3 - Organizational roles, responsibilities and authorities 👀
5.3 - Organizational roles, responsibilities & authorities 👁🗨
5.3.1 - Organizational roles, responsibilities & authorities - supplemental 👁🗨
5.3.2 - Responsibility & authority for product requirements and corrective action 👁🗨
Notes_Clause 5.3 📙
Activity - 9 ⏳
Day 9 - Quiz 🏆
Day 10 - Clause 6, 6.1 - Action to address risks and opportunities 🚴♀️
6.1 - Action to address risk & opportunities 👁🗨
6.1.2.1 - Risk Analysis / 6.1.2.2 - Preventive Action 👁🗨
Case Study - Risk & Opportunity Analysis 👁🗨
6.1.2.3 Contingency Plan 👁🗨
Case Study - Contingency Plan 👁🗨
Notes_Clause 6.1 📙
Activity - 10 ⏳
Day 10 - Quiz 🏆
Day 11 - Clause 6, 6.2 - Quality Objectives and planning to achieve them 🚴♀️
6.2 Quality objectives & planning to achieve them 👁🗨
Notes_Clause 6.2 📙
Activity - 11 ⏳
Day 11 - Quiz 🏆
Day 12 - Clause 6, 6.3 - Planning of Changes 🚴♀️
6.3 Planning of Changes 👁🗨
Case Study - System Change Note 👁🗨
Notes_Clause 6.3 📙
Activity - 12 ⏳
Day 12 - Quiz 🏆
Day 13 - Clause 7, 7.1 - Resources 🚗
7.1 Resources - General, People, Infrastructure (7.1.1 ,7.1.2, 7.1.3) 👁🗨
Case Study - Manufacturing Risk Analysis 👁🗨
7.1.4/ 7.1.4.1 - Environment for the operation of process / Supplemental 👁🗨
7.1.5 - Monitoring and Measuring Resources 👁🗨
7.1.5.3.1 / 7.5.3.2 - Internal / External laboratory 👁🗨
Case Study - Laboratory Scope 👁🗨
7.1.6 - Organization Knowledge 👁🗨
Case Study - List of Organization Knowledge 👁🗨
Notes_Clause 7.1 📙
Activity - 13 ⏳
Day 13 - Quiz 🏆
Day 14 - Clause 7, 7.2 - Competence 🚗
7.2 - Competence (7.2.1 / 7.2.2) 👁🗨
7.2.3 / 7.2.4 - Internal / Second Party Auditor Competency 👁🗨
Notes_Clause 7.2 📙
Activity - 14 ⏳
Day 14 Quiz 🏆
Day 15 - Clause 7, 7.3 - Awareness 🚗
7.3 / 7.3.1 - Awareness / Awareness - Supplemental 👁🗨
7.3.2 - Employee Motivation & Empowerment 👁🗨
Notes_Clause 7.3 📙
Activity - 15 ⏳
Day 15 Quiz 🏆
Day 16 - Clause 7, 7.4 - Communication 🚗
7.4 - Communication 👁🗨
Case Study - Communication Matrix 👁🗨
Notes_Clause 7.4 📙
Activity - 16 ⏳
Quiz - 16 🏆
Day 17 - Clause 7, 7.5 - Documented Information 🚗
7.5.1 - Documented Information (General) 👁🗨
7.5.1.1 - Quality Management System Documentation 👁🗨
Case Study - Process Interaction & Quality Management System Scope 👁🗨
7.5.2 - Creating And Updating 👁🗨
7.5.3.1 / 7.5.3.2 - Control Of Documented Information 👁🗨
7.5.3.2.1 - Record Retention 👁🗨
7.5.3.2.2 - Engineering Specifications 👁🗨
Case Study - Master List of Document, ECN Note & Summary
Notes_Clause 7.5 📙
Activity - 17 ⏳
Quiz - 17 🏆
Day 18 - Clause 8, 8.1 - Operational Planning & Control / 8.2 - Requirements of product & services 🛫
8.1, 8.1.1 - Operation Planning And Control 👁🗨
8.1.2 - Confidentiality 👁🗨
8.2.1 /8.2.1.1 - Customer Communication 👁🗨
8.2.2 / 8.2.2.1 - Determining The Requirements Related to Products & Services 👁🗨
Case Study - Team Feasibility Commitment 👁🗨
8.2.3.1 / 8.2.3.1.1 - Review the Requirements For Products And Services 👁🗨
Case Study - Contract Review Check List 👁🗨
8.2.3.1.2 - Customer Designated Special Characteristics 👁🗨
8.2.3.1.3 / 8.2.3.2 - Organization Manufacturing Feasibility (No Tittle) 👁🗨
8.2.4 - Changes To Requirements For Products And Services 👁🗨
Slides_8.1 📙
Activity - 18 ⏳
Day 18 - Quiz 🏆
Day 19 - Clause 8, 8.3 - Design & Development of product & services 🛫
8.3 / 8.3.1 - Design And Development of Products And Services 👁🗨
Case Study - Master Development Schedule 👁🗨
Case Study - Advanced Product Quality Planning Tracking Sheet 👁🗨
8.3.2.2 - Product Design Skills 👁🗨
8.3.2.3 - Development of Products With Embedded Software 👁🗨
8.3.3 - Design And Development Input 👁🗨
8.3.3.1 - Product Design Input 👁🗨
Case Study - Design Input & Verification Sheet 👁🗨
8.3.3.2 - Manufacturing Process Design Input 👁🗨
Case Study - Process Design Input & Verification Sheet 👁🗨
8.3.3.3 - Special Characteristics 👁🗨
Case Study - Master List Of Special Characteristics 👁🗨
Notes_Slides 8.3 📙
Activity - 19 ⏳
Day 19 - Quiz 🏆
Day 20 - Clause 8, 8.4 - Control of externally processes, product & services 🛫
8.4.1 /8.4.1.1 - Control Of Externally Provided Processes, Products And Services (General)
Case Study - Master List Of Suppliers & Control 👁🗨
8.4.1.2 - Supplier Selection Process 👁🗨
8.4.1.3 - Customer Directed Sources 👁🗨
8.4.2 - Type And Extend Of Control 👁🗨
Case Study - Type And Extend Of Control 👁🗨
8.4.2.2 - Statutory And Regulatory Requirements 👁🗨
Case Study - Identification Of Statutory And Regulatory Requirements 👁🗨
8.4.2.3 - Supplier Quality Management System Development 👁🗨
8.4.2.3.1 - Automotive Products With Embedded Software 👁🗨
8.4.2.4 - Supplier Monitoring 👁🗨
Case Study - Supplier Performance Sheet 👁🗨
8.4.2.4.1 - Second Party Audits 👁🗨
8.4.2.5 - Supplier Development 👁🗨
8.4.3 - Information For External Providers 👁🗨
Case Study - Supplier Audit Plan / Supplier Audit Check Sheet
Notes_Slides 8.4 📙
Activity - 20 ⏳
Day 20 -Quiz 🏆
Day 21 - Clause 8, 8.5 - Production & service provision 🛫
8.5.1 - Control of Production and Service Provision 👁🗨
8.5.1.1 - Control Plan 👁🗨
Case Study - Control Plan 👁🗨
8.5.1.2 - Standardized Work- Operator Instructions And Visual Standards 👁🗨
8.5.1.3 - Verification Of Job Setups 👁🗨
8.5.1.4 - Verification After Shutdown 👁🗨
Case Study - Verification After Shutdown 👁🗨
8.5.1.5 - Total Productive Maintenance 👁🗨
Case Study - Machine History Card For Periodic Overhaul 👁🗨
8.5.1.6 - Management Of Production Tooling And Manufacturing Test, Inspection Tooling 👁🗨
8.5.1.7 - Production Scheduling 👁🗨
8.5.2 - Identification And Traceability 👁🗨
8.5.3 - Property Belonging to Customer or External Providers 👁🗨
8.5.3.4 / 8.5.4.1 - Preservation 👁🗨
Case Study - Stock Condition Verification Sheet 👁🗨
8.5.5 - Post Delivery Activities 👁🗨
8.5.5.1 / 8.5.5.2 - Feedback Of Information From Service, Service Agreement With Customer 👁🗨
8.5.6 / 8.5.6.1 - Control Of Changes 👁🗨
Case Study - 4M Change Control Management 👁🗨
8.5.6.1.1 - Temporary Change Of Process Controls 👁🗨
Notes_Clause 8.5 📙
Activity - 21 ⏳
Day 21 - Quiz 🏆
Day 22 - Clause 8, 8.6 - Release of product & services 🛫
8.6 /8.6.1 - Release Of Products And Services 👁🗨
8.6.2 - Layout Inspection And Functional Testing 👁🗨
8.6.3 - Appearance Items 👁🗨
8.6.4 - Verification And Acceptance Of Conformity Of Externally Provided Products and Services 👁🗨
8.6.5 - Statutory And Regulatory Conformity 👁🗨
8.6.6 - Acceptance Criteria 👁🗨
Case Study - Layout Inspection Plan / Layout Inspection Report 👁🗨
Case Study - Identification Of Statutory And Regulatory Requirements 👁🗨
Notes_Clause 8.6 📙
Activity - 22 ⏳
Day 22 - Quiz 🏆
Day 23 - Clause 8, 8.7 - Control of nonconforming outputs 🛫
8.7.1/ 8.7.2 - Control Of Non Confirming Outputs 👁🗨
8.7.1.1 - Customer Authorization For Concession 👁🗨
Case study - Deviation Note & Deviation Log Book 👁🗨
8.7.1.2 - Control Of Non Confirming Product - Customer Specified Process 👁🗨
8.7.1.3 - Control Of Suspect Product 👁🗨
8.7.1.4 - Control Of Reworked Product 👁🗨
8.7.1.5 - Control Of Repaired Product 👁🗨
Case Study - Rework Log, Repair Log, Scrap Note 👁🗨
8.7.1.6 - Customer Notification 👁🗨
8.7.1.7 - Non Confirming Product Disposition 👁🗨
Notes_Clause 8.7 📙
Activity - 23 ⏳
Day 23 Quiz 🏆
Day 24 - Clause 9, 9.1 - Monitoring, measurement, analysis and evaluation 🚀
9.1.1 / 9.1.1.1 - Monitoring And Measurement Of Manufacturing Process 👁🗨
9.1.1 / 9.1.1.2 - Identification Of Statistical Tools 👁🗨
9.1.2 - Customer Satisfaction 👁🗨
Case Study - Customer Satisfaction Survey 👁🗨
9.1.3 / 9.1.3.1 - Analysis, Evaluation and Prioritization 👁🗨
Notes_Clause 9 📙
Activity - 24 ⏳
Day 24 - Quiz 🏆
Day 25 - Clause 9, 9.2 - Internal Audit 🚀
9.2.1 / 9.2.2 - Internal Audit - General 👁🗨
9.2.2.1 - Internal Audit Programme 👁🗨
9.2.2.2 - Quality Management System Audit 👁🗨
9.2.2.3 - Manufacturing Process Audit 👁🗨
9.2.2.4 - Product Audit 👁🗨
Case Study - Internal Audit Plan, Internal Audit Check Sheet, Process Audit Plan 👁🗨
Case Study - Process Audit Check Sheet, Product Audit Plan, Product Audit Check Sheet 👁🗨
Notes_Clause 9.2 📙
Activity - 25 ⏳
Day 25 -Quiz 🏆
Day 26 - Clause 9, 9.3 - Management Review 🚀
9.3.1 - Management Review - General 👁🗨
9.3.2 / 9.3.3 - Management Review Input / Management Review Output 👁🗨
Case Study - Management Review 👁🗨
Notes_Clause 9.3 📙
Activity - 26 ⏳
Day 26 -Quiz 🏆
Day 27 - Clause 10,10.1 - General / 10.2 - Nonconformity & Corrective action 🛸
10.1 - Improvement - General 👁🗨
10.2 - Non Conformity And Corrective Action 👁🗨
10.2.3 - Problem Solving 👁🗨
10.2.4 - Error Proofing 👁🗨
10.2.5 - Warranty Management System 👁🗨
10.2.6 - Customer Complaints And Field Failure Test Analysis 👁🗨
Notes_Clause 10 📙
Activity - 27 ⏳
Day 27 -Quiz 🏆
Day 28 - Clause 10, 10.3 - Continual Improvement 🛸
10.3 / 10.3.1 - Continual Improvement 👁🗨
Case Study - 8D Report 👁🗨
Case Study - Poka Yoke Verification Sheet 👁🗨
Notes_Clause 10.3 📙
Activity - 28 ⏳
Day 28 - Quiz 🏆
Bonus Resources 📍
IATF 16949:2016 Awareness Slides 💾
Checklist_List of documentation as per IATF 16949:2016 💾
IATF-16949-SIs-July-2021 💾
IATF-16949-FAQs_Oct2019 💾
Master List of Formats with Purpose and Responsibility ✍
Any Question / Feedback? Link Inside 🏋️♂️
Final Examination - IATF 16949 Foundation Course